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production and installation of food industry machines, equipment and technological lines

Sweet corn processing line

 

The line is used to process sweet corn. The raw material arrives by truck and is poured into the receiving bunker. An elevator belt in the receiving bunker takes it to the electric husker, which removes the husks from the corn. The conveyor belt of the husk to the drip belt, and from there the elevator belt takes it to the Waste Bunker. The pipe is fed into hand fed corn cutters and automatic fed corn cutters. A conveyor belt carries the shredded cob out from under the corn cutter.

The cut corn kernels are conveyed on a trough belt to the washing equipment, then to the vibrator, and from there the product is transferred to the filling machine. After filling, the filled box or bottle is sealed. After closing, sterilization takes place in the autoclave, the baskets of which are filled by the Magnetic Basket loader and then unloaded by the Magnetic Basket unloader. Packaging is done after sterilization.

Pet food production

Sweet corn processing

Green pea processing

Green beans processing

Cucumber processing

Jam, Fruit pith processing

Cherry, plum processing

Other vegetables

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    Carrot, zucchini, pepper, eggplant, beetroot, cabbage, pumpkin, etc.

Snail processing

Milk & cheese processing

Other food processing

All machines

Packaging machines

Magnetic depalletizer:

The depalletizer is located in front of the technological line, where it is placed. The depalletizing machine breaks down the unit load of the filled cylindrical containers and places them on a buffer table. The metal box is placed on the buffer table by a magnetic head. The frame of the depalletizing buffer table is made of bent stainless steel sheet with plastic tape. The frame structure of the magnetic head is also made of stainless steel, on which the carriage moves the magnetic head. The magnetic head is moved up and down by a pneumatic cylinder. We solve the lifting and lowering of the pallet with a chain hoist. The empty pallet is picked up by a roller track and collected separately. The equipment can handle pallets of different sizes. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

                

Magnetic palletizer:

The Palletizer forms a unit load from filled cylindrical containers. The metal box and the closed bottle are placed by a magnetic head from the buffer table onto the pallet. The machine places a paper and spacer between the layers manually or automatically. The frame of the stop table of the palletizing machine is made of bent stainless steel with a strap with plastic members. The frame structure of the magnetic head is made of stainless closed section and bent U-iron, with a magnetic head moving carriage. The magnetic head is moved up and down by a pneumatic cylinder. The pallet is raised and lowered with a chain hoist. The finished unit load is removed from under the magnetic head by a roller track. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

                 

Magnetic basket loader:

The equipment is suitable for unit loading of filled, magnetizable metal boxes or bottles sealed with a metal plate. Suitable for placing filled containers in the autoclave basket. Its high performance is even suitable for serving several packaging lines. The intermediate paper can be loaded manually or automatically. The products to be loaded are crowded from the conveyor to the buffer table. When the cycle starts after congestion, the buffer table stops and the magnetic head catches the product. It is then placed on the freely lifting bottom of the forward basket. After inserting the intermediate paper, the bottom of the basket sinks down one level, and meanwhile the magnetic head returns to its original position, from where the process is repeated. When loading is complete, the loading cycle ends. It’s continuous. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

         

Magnetic basket unload:

The task of the machine is to place the filled containers from the autoclave basket onto the buffer table and transport them from there. Its high performance is even suitable for serving several packaging lines. The intermediate paper can be removed from the layers manually or automatically. The product to be unloaded is in the basket. At the beginning of the cycle, the magnetic head grabs the product from the basket and places it on the buffer table, which moves on and delivers the dishes. After removing the intermediate paper, the bottom of the basket rises one level, and meanwhile the magnetic head returns to its original position, from where the process is repeated. The cycle is continuous. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

       

Receiving and emptying machines

Receiving bunker:

The receiving bunker is suitable for the reception and uniform dosing of raw materials (green peas, tube corn, root vegetables) delivered in bulk on a tipper truck.

 

Waste bunker:

The waste collection bunker is also suitable for receiving, storing and emptying the waste generated during the production of sweet corn – husks, leaves. The waste is immediately emptied into the truck that delivers it. The equipment has a carbon steel structure.

Cooking and cooling equipment

Drum Blancher:

The equipment is used for cooking canning and refrigeration products (green peas, corn, etc.) in hot water. All structural parts of the equipment are made of stainless steel. The tub is filled to the level determined by the overflow and is heated to the temperature of pre-cooking. The product fed into the feeding hopper of the machine falls into the perforated spiral-leaf drum, which is immersed in hot water and rotates at a constant speed. The temperature of the water space is kept at the set pre-cooking temperature by the automatic temperature control valve. The auger leaves of the rotating drum transport the product in the hot water towards the dispensing end at a uniform speed. The speed of passage through the machine can be adjusted to the desired value by adjusting the speed of the gear unit with the pre-cooking frequency controller. At the dispensing end of the auger drum, 6 product extraction vanes located radially inside the drum deliver the product to the dispensing hopper. The excess water leaves the tub through the two overflows. We produce it in different capacities.

   

Classification and separation machines

Corn Husker:

The task of the machine is to husker corn. The part of the machine is the dosing shaker, the receiving hopper, the dosing belt and the associated rack structure. The output of the machine is 8-14 tons per hour

Air selector:

The air separator is suitable for the removal of impurities with low specific gravity and high air resistance from raw materials (peas, corn, etc.) in the canning and refrigeration industry. The air separator contains a vibrator table. Its performance is different, it can be between 5-15 tons/hour.

     

Vibration table:

Vibration table a very important role in the technological processing of the food industry, but especially in the refrigeration and canning industry. Its task is to arrange the individuals of various vegetables and smaller fruit varieties in a solid state to be processed in a plane, in a uniform layer thickness, to the next machine and equipment of the technological processing line. allowance. Its special task may also be the separation of water from the raw material, – surface water reduction – and waste separation. If the vibrator is equipped with a water jet, in that case the removal of smaller dirt, with this function, it also performs the task of washing and cleaning well.

       

Product transport machines

Swan-neck elevator:

The task of the Swan-neck elevator is to bridge the height differences between the individual technological equipment during the technological processing of the solid, different types of vegetables and fruits to be processed. In almost all cases, this bridge means bringing the raw material to be processed, the product, from a better technological level to a higher technological level. Elevators can be installed anywhere in the technological production line. It is made with a belt with plastic members and a paddle.

                 

 

Conveyor belt machine:

Its task is to provide the opportunity to manually remove individuals from the solid state of different types of vegetables and fruits to be processed, as well as to transport the products from one technological machine to the next. Conveyor belts can be installed anywhere in the technological production line. The belt can be made of PVC or plastic.

                 

Glass dispenser-applicator:

The task of the glass dispenser-sender is to transport empty or filled bottles and boxes, and to bridge level differences. The equipment transports the caught dishes at 90 degrees from one technological machine to the next technological machine. It is made of stainless steel.

                 

 

Glass-Box Conveyor Track:

Continually operating glass, box and bottle conveyor tracks are the most common in the food industry, but especially in the canning, soft drinks, and beer industries. They are used to transport empty or filled jars, bottles and box. Its task is the continuous transport of packaging materials (glass, metal cans, plastic bottles) between the machines and equipment of the technological line. There can be straight and curved tracks. They can be of different widths and lengths. It can be single-track or multi-track.

               

Conveyor belt:

Its task is to transport solid, different vegetables and fruits to be processed from one technological machine to the next. Conveyor belts can be installed anywhere in the technological production line. It can primarily be used to transport crushed corn and green peas. Deliver products quickly and in large quantities. It is made with a PVC material belt and in different sizes.

         

Bucket elevators:

Bucket elevator is to bridge the differences in height between the individual technological devices during the technological processing of the solid, different types of vegetables and fruits to be processed. In practice, this bridging means in almost all cases the transfer of the raw material or product to be processed from a lower technological level to a higher technological level. Bucket elevators can be installed anywhere in the technological production line. They can be made with a belt made of PVC or plastic and with a paddle.

          

Puffer table:

The task of the buffer table is to continuously transport packaging materials of different sizes (canning bottles, metal cans, beverage bottles) in accordance with the requirements and regulations of the processing technology, and to collect them in front of various very important technological machines, so-called buffering. The collection and buffering is necessary so that the loss of production due to minor technical errors occurring at individual technological machines does not occur at the leading machines of the technological line, and ultimately the capacity utilization of the technological line is maximized. The buffer table is made with a belt with plastic members.

               

Cleaning and washing machines

Corn washing machine:

The equipment is made of stainless steel. Its task is to cool and wash the corn after cooking, and to transfer the product to the next machine in the technological line.

 

Metal Box steamer:

Spiral box steamer machines play a very important role in technological processing in the food industry, but especially in the canning industry. Their task is to examine the steaming and cleanliness of the various packaging boxes that enter the technological line before filling. The amount of steam required for steaming comes from the mains pressure technological steam system. Can be used for boxes of different sizes.

     

Flotation washer:

The flotation washer is used to wash pre-cleaned green pea kernels. During washing, the machine separates pieces of stone and gravel, and cleans the green pea kernels from impurities lighter than the specific gravity of water. The machines have different capacities from 5 to 15 t/hour.

 

Ready product washing equipment:

The washing machine is installed between two box conveyor tracks. The washer consists of two parts, during which the first part is washed with secondary water, and during the second wash it washes the finished product from the bottom and top. The water circulation pump circulates it.

               

Filling machines

Bigbag bag filling machine:

The task of the Big-bag filling unit is to evenly fill the tube corn coming out of the continuous freezer into a gentle Big-bag bag. Parts of the filling unit: The Swan-neck application elevator, Dosing equipment, Roller track with measuring cell, Roller track and Plc control.

 

Liquid filling machine:

Continuously operating liquid filling machines a very important role in technological processing in the food industry, but especially in the canning industry. Its task is to provide the appropriate amount of juice for the various vegetables and fruits to be processed, after placing them in the packaging material (glass, box). The filling of the filling juice and delivery to the packaging material is done by gravity, which is why the name „gravity” draining is also common in professional circles. From above, evenly, on a layer of film, draining pouring juice flows into the packaging material passing below until it is full. The extra juice is returned to the processing and pouring juice system for reuse. The machine is made of high-quality stainless steel.

           

Volume filler machine:

Volume filling machine: The machine is suitable for filling hard, half-piece products / peas, corn, corn, etc./ into boxes or bottles. The frame structure of the machine is made of stainless acid-resistant material, which contains all the drive units:
– wheel unit;
– charging and dispensing plates; upper plate, which regulates the amount of product with the help of telescopes and flywheels; the top plate is fixed on a wheel.
– lead and lead star.
The conveyor belt built on top of the table conveys the product to the dosing auger, which has a variable classification to facilitate the easier feeding of the boxes. The product is placed on the upper plate, which is placed above the boxes, or in the filling cylinder, and a vibrator or applicator fills the product into the device to be filled. The two filling plates move on the axis and open during the filling stage, ensuring that the product is filled into the boxes. In the filling section, an automatic plate is installed, which is connected to a driver and only allows charging when there is a device to be charged under the charging head. A vibrator is placed above the boxes, which ensures even filling of the product. The machine is made with different numbers of heads: 28-44-48-52-60, depending on the power of the machine. The machine is made with PLC automatic control.

            

Cutting and slicing equipment

Automatic Fed Corn Cutter:

The device is suitable for crumbling stripped, tubular sweet corn, and for separating the corn stem at a depth corresponding to the setting of the kernels with a knife. The equipment operates automatically, i.e. the feeding, buffering, positioning and delivery of the corn tubes to the cutters takes place without human intervention. The cutting head is a device composed of special rotating knives, which uses the built-in 6 knives to cut the kernels from the corn cob at a specified depth at high speed, following the outline of the corn cob. By equipping it with an optical recognition system, the equipment feeds the corn cobs to the cutting head in an oriented manner, which is extremely important from the point of view of the cutting quality. The design of the machine is entirely made of stainless steel. and the materials used, which come into contact with the product have a food hygiene certificate. Large-scale production can be realized by integrating the cutting machine into a suitable system, and thus by building it into the system.

   

Hand Fed Corn Cutter:

The device is suitable for crumbling stripped sweet corn, and for separating the kernels from the corn stalk at a depth corresponding to the settings with a knife. The equipment is manually operated. The corn tubes are dosed by human intervention. The cutting head is a device composed of special rotating knives, which uses the built-in 6 knives to cut the kernels from the corn cob at a specified depth at high speed, following the outline of the corn cob. The design of the machine is entirely made of stainless steel.

Capping machines

Metal box Capping machine:

The task of the machine is to continuously close the boxes. The machine can be used for boxes and cap of different sizes. The machine has a cap feeder, which feeds the cap to the capping machine. The machine is made of stainless steel.

         

Magnetic cap feeders:

The magnetic cap feeders automatically transfers the cap towards the capping machine. The cap is brought from the container to the chute by a magnetic belt, through which the cap is transferred to the capping machine. The equipment is completely acid-proof, except for the gear unit. The cap feeder is automatic and its speed is adjustable.

              

Other processing machines

Corn husk drip belt:

The drip belt has an important function during the processing of various vegetables, it is primarily used in the sweet corn processing line. Its task is to transport processed sweet corn chuhé for further use, during which the watery chuhé is dewatered. A press is also built on the top of the belt, so that the water can be drained even better.

 

Agitator tank:

An agitator tank is used to mix, heat and add additives to various food industry liquids. The mixing tank is a cylindrical vessel with a vertical axis on three tubular legs, topped with a stirrer directly driven by an electric motor. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallow convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the tank is closed by an open lid, which makes it easier to handle and clean the tank. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller stirrer is built into the vessel to mix the materials in the vessel. The entire equipment (with the exception of the electric motor and gear) is made of stainless, acid-resistant steel.

               

Heatable mixing tank:

The mixing, heatable tank is used for mixing and heating various food industry liquids and mixing in additives. The mixer tank is a cylindrical vessel with a vertical axis standing on three tubular legs, with a mixer directly driven by an electric motor on top. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallowly convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the container is closed by an open lid, which facilitates the handling and cleaning of the container. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller mixer is built into the vessel for mixing materials in the vessel. The entire equipment (with the exception of the electric motor and gear unit) is made of stainless, acid-resistant steel.

                 

What is worth knowing!

 

Experience the freshness and taste of sweet corn with our new processing line! Quality technology and careful selection guarantee that each of our products is perfect in taste and nutritional content. Enjoy the juicy taste and crisp freshness of sweet corn, which is preserved with the most modern processing methods. Discover a new dimension of sweet corn processing with us and offer your customers the delicious moments of a healthy life!

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