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production and installation of food industry machines, equipment and technological lines

Pet food production line

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On the pet food production line, canned or plastic bagged pet food can be made from meat by adding additives according to the recipe. The technology involves grinding the raw material and mixing the materials until complete homogeneity.
With the help of the extruder, we shape the mass, which goes into the steam tunnel, where the strips of meat are cooked through and can be shredded by the continuous stream of steam. The grated meatballs are filled with a volume filler, poured with juice, and then sterilized in an autoclave at 125 C after closing.

Pet food production

Sweet corn processing

Green pea processing

Green beans processing

Cucumber processing

Jam, Fruit pith processing

Cherry, plum processing

Other vegetables

  • Info

    Carrot, zucchini, pepper, eggplant, beetroot, cabbage, pumpkin, etc.

Snail processing

Milk & cheese processing

Other food processing

All machines

Packaging machines

Magnetic depalletizer:

The depalletizer is located in front of the technological line, where it is placed. The depalletizing machine breaks down the unit load of the filled cylindrical containers and places them on a buffer table. The metal box is placed on the buffer table by a magnetic head. The frame of the depalletizing buffer table is made of bent stainless steel sheet with plastic tape. The frame structure of the magnetic head is also made of stainless steel, on which the carriage moves the magnetic head. The magnetic head is moved up and down by a pneumatic cylinder. We solve the lifting and lowering of the pallet with a chain hoist. The empty pallet is picked up by a roller track and collected separately. The equipment can handle pallets of different sizes. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

               

Magnetic palletizer:

The Palletizer forms a unit load from filled cylindrical containers. The metal box and the closed bottle are placed by a magnetic head from the buffer table onto the pallet. The machine places a paper and spacer between the layers manually or automatically. The frame of the stop table of the palletizing machine is made of bent stainless steel with a strap with plastic members. The frame structure of the magnetic head is made of stainless closed section and bent U-iron, with a magnetic head moving carriage. The magnetic head is moved up and down by a pneumatic cylinder. The pallet is raised and lowered with a chain hoist. The finished unit load is removed from under the magnetic head by a roller track. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

                 

Magnetic basket loader:

The equipment is suitable for unit loading of filled, magnetizable metal boxes or bottles sealed with a metal plate. Suitable for placing filled containers in the autoclave basket. Its high performance is even suitable for serving several packaging lines. The intermediate paper can be loaded manually or automatically. The products to be loaded are crowded from the conveyor to the buffer table. When the cycle starts after congestion, the buffer table stops and the magnetic head catches the product. It is then placed on the freely lifting bottom of the forward basket. After inserting the intermediate paper, the bottom of the basket sinks down one level, and meanwhile the magnetic head returns to its original position, from where the process is repeated. When loading is complete, the loading cycle ends. It’s continuous. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

           

Magnetic basket unload:

The task of the machine is to place the filled containers from the autoclave basket onto the buffer table and transport them from there. Its high performance is even suitable for serving several packaging lines. The intermediate paper can be removed from the layers manually or automatically. The product to be unloaded is in the basket. At the beginning of the cycle, the magnetic head grabs the product from the basket and places it on the buffer table, which moves on and delivers the dishes. After removing the intermediate paper, the bottom of the basket rises one level, and meanwhile the magnetic head returns to its original position, from where the process is repeated. The cycle is continuous. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

         

Receiving and emptying machines

Container tippers:

The task of container tippers is to empty solid, heavy, various vegetables and impact-resistant fruits from the container to the next machine to be processed.

 

Cooking and cooling equipment

 Steam tunnel:

The task of the steam tunnel is to cook various meat products with steam. The frame structure of the steam tunnel is a stainless steel closed section, on which the lower tub and the upper lid, which can be moved by a motor, are placed. The steam nozzles are located in the lower tub and the upper lid. The steam blowers heat the stainless belt from below, while the steam meets the products to be cooked from above. At the junction of the lower tub and the upper lid, we ensure its tightness with the water seal. At the water lock, the water level is solved by level control. The monopump pushes the mixed and ground product into the extruders. From the extruders, the product passes through the extruder head onto the belt of the steam tunnel, and then, passing through the steam tunnel, the product is cooked. The cooked product is separated from the tunnel belt by a separator, and from there it is transferred to the plastic belt conveyor. A slicer is placed at the end of the conveyor belt, which slices the product.

  

Product transport machines

 Swan-neck elevator:

The task of the Swan-neck elevator is to bridge the height differences between the individual technological equipment during the technological processing of the solid, different types of vegetables and fruits to be processed. In almost all cases, this bridge means bringing the raw material to be processed, the product, from a better technological level to a higher technological level. Elevators can be installed anywhere in the technological production line. It is made with a belt with plastic members and a paddle.

                 

Conveyor belt machine:

Its task is to provide the opportunity to manually remove individuals from the solid state of different types of vegetables and fruits to be processed, as well as to transport the products from one technological machine to the next. Conveyor belts can be installed anywhere in the technological production line. The belt can be made of PVC or plastic.

                 

Glass dispenser-applicator:

The task of the glass dispenser-sender is to transport empty or filled bottles and boxes, and to bridge level differences. The equipment transports the caught dishes at 90 degrees from one technological machine to the next technological machine. It is made of stainless steel.

                 

Glass-Box Conveyor Track:

Continually operating glass, box and bottle conveyor tracks are the most common in the food industry, but especially in the canning, soft drinks, and beer industries. They are used to transport empty or filled jars, bottles and box. Its task is the continuous transport of packaging materials (glass, metal cans, plastic bottles) between the machines and equipment of the technological line. There can be straight and curved tracks. They can be of different widths and lengths. It can be single-track or multi-track.

               

Puffer table:

The task of the buffer table is to continuously transport packaging materials of different sizes (canning bottles, metal cans, beverage bottles) in accordance with the requirements and regulations of the processing technology, and to collect them in front of various very important technological machines, so-called buffering. The collection and buffering is necessary so that the loss of production due to minor technical errors occurring at individual technological machines does not occur at the leading machines of the technological line, and ultimately the capacity utilization of the technological line is maximized. The buffer table is made with a belt with plastic members.

                 

Cleaning and washing machines

 Metal Box steamer:

Spiral box steamer machines play a very important role in technological processing in the food industry, but especially in the canning industry. Their task is to examine the steaming and cleanliness of the various packaging boxes that enter the technological line before filling. The amount of steam required for steaming comes from the mains pressure technological steam system. Can be used for boxes of different sizes.

     

Ready product washing equipment:

The washing machine is installed between two box conveyor tracks. The washer consists of two parts, during which the first part is washed with secondary water, and during the second wash it washes the finished product from the bottom and top. The water circulation pump circulates it.

               

Filling machines

Piston filling machine:

The machine is suitable for filling condensed liquid products into bottles. The piston filling machines are installed in the technological line after the preparation of the raw material and packaging material. The piston filling machine operates continuously. During filling, the raw material enters the packaging material without the use of manual force, by machine. The frame structure of the machine is made of stainless acid-resistant material. The machine is made with a different number of charging heads, depending on the performance. It is made in both round and linear designs. The machine is made with PLC automatic control.

       

Liquid filling machine:

Continuously operating liquid filling machines a very important role in technological processing in the food industry, but especially in the canning industry. Its task is to provide the appropriate amount of juice for the various vegetables and fruits to be processed, after placing them in the packaging material (glass, box). The filling of the filling juice and delivery to the packaging material is done by gravity, which is why the name „gravity” draining is also common in professional circles. From above, evenly, on a layer of film, draining pouring juice flows into the packaging material passing below until it is full. The extra juice is returned to the processing and pouring juice system for reuse. The machine is made of high-quality stainless steel.

           

 

Volume filler machine:

Volume filling machine: The machine is suitable for filling hard, half-piece products / peas, corn, corn, etc./ into boxes or bottles. The frame structure of the machine is made of stainless acid-resistant material, which contains all the drive units:
– wheel unit;
– charging and dispensing plates; upper plate, which regulates the amount of product with the help of telescopes and flywheels; the top plate is fixed on a wheel.
– lead and lead star.
The conveyor belt built on top of the table conveys the product to the dosing auger, which has a variable classification to facilitate the easier feeding of the boxes. The product is placed on the upper plate, which is placed above the boxes, or in the filling cylinder, and a vibrator or applicator fills the product into the device to be filled. The two filling plates move on the axis and open during the filling stage, ensuring that the product is filled into the boxes. In the filling section, an automatic plate is installed, which is connected to a driver and only allows charging when there is a device to be charged under the charging head. A vibrator is placed above the boxes, which ensures even filling of the product. The machine is made with different numbers of heads: 28-44-48-52-60, depending on the power of the machine. The machine is made with PLC automatic control.

          

Capping machines

 

Metal box Capping machine:

The task of the machine is to continuously close the boxes. The machine can be used for boxes and cap of different sizes. The machine has a cap feeder, which feeds the cap to the capping machine. The machine is made of stainless steel.

         

Other processing machines

 

Heatable mixing tank:

The mixing, heatable tank is used for mixing and heating various food industry liquids and mixing in additives. The mixer tank is a cylindrical vessel with a vertical axis standing on three tubular legs, with a mixer directly driven by an electric motor on top. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallowly convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the container is closed by an open lid, which facilitates the handling and cleaning of the container. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller mixer is built into the vessel for mixing materials in the vessel. The entire equipment (with the exception of the electric motor and gear unit) is made of stainless, acid-resistant steel.

                 

Meat mixer:

Continuous mixing and heating of the pieces of meat entering the machine according to the recipe. The mixing is done by two rotating screw axes, the mixing direction of which can be changed and programmed. The meat is dispensed automatically by the worm shafts through the doors that open with two pneumatic cylinders. The equipment is equipped with PLC automatic control, during which the mixing speed, time and heating suitable for the given meat can be programmed in advance.

 

Agitator tank:

An agitator tank is used to mix, heat and add additives to various food industry liquids. The mixing tank is a cylindrical vessel with a vertical axis on three tubular legs, topped with a stirrer directly driven by an electric motor. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallow convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the tank is closed by an open lid, which makes it easier to handle and clean the tank. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller stirrer is built into the vessel to mix the materials in the vessel. The entire equipment (with the exception of the electric motor and gear) is made of stainless, acid-resistant steel.

               

What is worth knowing!

 

The machine line precisely dispenses and mixes the different ingredients to create a uniform and balanced food. Automated processes are fast and efficient, ensuring high-volume production without compromising quality or ingredient freshness. Our production line is flexible and customizable to meet specific customer needs and market trends, so our customers can always offer the most innovative and highest quality pet food.

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