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production and installation of food industry machines, equipment and technological lines

Cucumber processing line

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Canned cucumbers are produced in several stages. First, the initial preparation of raw materials takes place. The raw materials arrive in containers from the fields. With the help of a container tipper, the raw materials are placed in a washer, where the cucumbers are soaked and larger impurities are removed. Soaking also includes further removal of impurities. after this, the cucumber is sent to a brush wash, where the cucumber is cleaned of dirt that has stuck to it and is difficult to remove. this is followed by the next wash, where the rest is cleaned.

The next stage is the filling process, where the cucumber is fed evenly with the filling machine. After filling the bottle with cucumbers, it goes into the filling machine, where the cucumbers are compressed, and then the bottle is filled with a press for ramming machine. After that, the glass capping machine seals the glass.

For the heat treatment of the product, a spray pasteurizer is used, the purpose of which is to heat the product up to 100 0C. The pasteurization time varies depending on the volume of the bottles. Therefore, only bottles of the same size can be processed at the same time. The pasteurizer controls the set temperature. Depending on the processed product, the operating time can be infinitely adjusted.

Pet food production

Sweet corn processing

Green pea processing

Green beans processing

Cucumber processing

Jam, Fruit pith processing

Cherry, plum processing

Other vegetables

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    Carrot, zucchini, pepper, eggplant, beetroot, cabbage, pumpkin, etc.

Snail processing

Milk & cheese processing

Other food processing

All machines

Packaging machines

Magnetic palletizer:

The palletizer is located in front of the technological line, where it is placed. The palletizing machine breaks down the unit load of the filled cylindrical containers and places them on a buffer table. The metal box is placed on the buffer table by a magnetic head. The frame of the palletizing buffer table is made of bent stainless steel sheet with plastic tape. The frame structure of the magnetic head is also made of stainless steel, on which the carriage moves the magnetic head. The magnetic head is moved up and down by a pneumatic cylinder. We solve the lifting and lowering of the pallet with a chain hoist. The empty pallet is picked up by a roller track and collected separately. The equipment can handle pallets of different sizes. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

               

Magnetic palletizer:

The Palletizer forms a unit load from filled cylindrical containers. The metal box and the closed bottle are placed by a magnetic head from the buffer table onto the pallet. The machine places a paper and spacer between the layers manually or automatically. The frame of the stop table of the palletizing machine is made of bent stainless steel with a strap with plastic members. The frame structure of the magnetic head is made of stainless closed section and bent U-iron, with a magnetic head moving carriage. The magnetic head is moved up and down by a pneumatic cylinder. The pallet is raised and lowered with a chain hoist. The finished unit load is removed from under the magnetic head by a roller track. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

               

Glass and box depalletizer:

The depalletizer is located in front of the technological line, there. The equipment is made of stainless steel. The machine pushes the goods from the pallet onto the buffer table. The frame of the depalletizing buffer table is made of bent stainless steel sheet with plastic tape. We solve the lifting and lowering of the pallet with a chain hoist. The empty pallet is picked up by a roller track and collected separately. The equipment can handle pallets of different sizes. The machine is also suitable for removing boxes and bottles from pallets. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

     

Receiving and emptying machines

Barrel tippers:

The purpose of the barrel tippers is to empty solid, heavy, varied vegetables and impact-resistant fruits from the barrel into the next processing machine.

 

Container tippers:

The task of container tippers is to empty solid, heavy, various vegetables and impact-resistant fruits from the container to the next machine to be processed.

 

Meat wagon lifter, unloader:

The machine lifts the car manufactured for it and unloads it on the next technological line. Can be used for meat, vegetable and fruit processing lines. It is made in different sizes based on the customer’s ideas. The equipment is entirely made of stainless steel.

   

Classification and separation machines

Calibration of cucumbers:

The calibration machine is used to grade cucumbers according to diameter. In the case of varieties in public cultivation, there is a fairly close relationship between diameter, length and weight, so the machine, through the classification according to diameter, also performs the classification according to weight, which is basically necessary for the creation of commercial items. The collection containers of the sorting machine can be used both for collecting in bags and crates.

   

Sterilization machines

Alpa continuous spray pasteurizer:

The members of the PF type module spray pasteurizer family are suitable for pasteurizing goods packed in large bottles, bottles, and boxes below 95 C . Its operation is continuous. Pasteurization and cooling takes place in a spray system. Its performance varies widely depending on the size of the roll and the pasteurization time. The machine can be switched to the cooling mode and its independent pasteur modules make it suitable for multi-purpose use with optimal performance. The length of the machine must be at least 8 meters. The parts of the machine are the feeding buffer table and the three-track dispensing belt located at the end of the machine. The equipment is completely made of stainless steel. The machine is equipped with a PLC automatic controller, where the pasteurization time for the given product can be set and saved for later use.

       

Product transport machines

Bucket elevators:

Bucket elevator is to bridge the differences in height between the individual technological devices during the technological processing of the solid, different types of vegetables and fruits to be processed. In practice, this bridging means in almost all cases the transfer of the raw material or product to be processed from a lower technological level to a higher technological level. Bucket elevators can be installed anywhere in the technological production line. They can be made with a belt made of PVC or plastic and with a paddle.

          

Swan-neck elevator:

The task of the Swan-neck elevator is to bridge the height differences between the individual technological equipment during the technological processing of the solid, different types of vegetables and fruits to be processed. In almost all cases, this bridge means bringing the raw material to be processed, the product, from a better technological level to a higher technological level. Elevators can be installed anywhere in the technological production line. It is made with a belt with plastic members and a paddle.

                 

Puffer table:

The task of the buffer table is to continuously transport packaging materials of different sizes (canning bottles, metal cans, beverage bottles) in accordance with the requirements and regulations of the processing technology, and to collect them in front of various very important technological machines, so-called buffering. The collection and buffering is necessary so that the loss of production due to minor technical errors occurring at individual technological machines does not occur at the leading machines of the technological line, and ultimately the capacity utilization of the technological line is maximized. The buffer table is made with a belt with plastic members.

                 

Bucket elevator:

Its task is to transport various vegetables and fruits from one technological machine to another technological machine means transport between machines at different levels. The equipment is made of stainless steel.

        

Conveyor belt machine:

Its task is to provide the opportunity to manually remove individuals from the solid state of different types of vegetables and fruits to be processed, as well as to transport the products from one technological machine to the next. Conveyor belts can be installed anywhere in the technological production line. The belt can be made of PVC or plastic.

                 

Glass dispenser-applicator:

The task of the glass dispenser-sender is to transport empty or filled bottles and boxes, and to bridge level differences. The equipment transports the caught dishes at 90 degrees from one technological machine to the next technological machine. It is made of stainless steel.

                 

Glass-Box Conveyor Track:

Continually operating glass, box and bottle conveyor tracks are the most common in the food industry, but especially in the canning, soft drinks, and beer industries. They are used to transport empty or filled jars, bottles and box. Its task is the continuous transport of packaging materials (glass, metal cans, plastic bottles) between the machines and equipment of the technological line. There can be straight and curved tracks. They can be of different widths and lengths. It can be single-track or multi-track.

               

Conveyor belt:

Its task is to transport solid, different vegetables and fruits to be processed from one technological machine to the next. Conveyor belts can be installed anywhere in the technological production line. It can primarily be used to transport crushed corn and green peas. Deliver products quickly and in large quantities. It is made with a PVC material belt and in different sizes.

         

Roller conveyor:

The task of the machine is to transport raw materials from one technological machine to another technological machine. The machine is made of stainless steel.

   

Cleaning and washing machines

Standing brush washing machine:

The equipment is made using stainless materials. There are 8 standing, rotating brushes in the machine body, which are used for cleaning. The product is carried out by an endless strapping made of plastic elements. Brush washing equipment is primarily useful for highly fragmented surfaces with a large adhesive surface, as well as for raw materials with difficult-to-remove impurities.

    

Brush drum washing machine:

Brush drum washing machine, as cleaning equipment, play a very important role in technological processing in the food industry, but especially in the refrigeration and canning industries. During the technological processing of various types of vegetables and fruits in a solid state to be processed, its task is to remove impurities from the raw material. In practice, the washing and cleaning process of this equipment fulfills a final washing function. The product and raw material coming into the equipment goes into a rotating cylinder, where it moves forward due to the slope conditions. There are brushes all the way into the cylinders. The equipment is made of stainless materials.

   

Brush washing machine:

The equipment is made using stainless materials. The machine body has stationary brush and rotating brush for cleaning. The product is secured by an endless strap made of plastic elements. Brush washing equipment mainly has a highly fragmented surface and a large adhesive surface, and can be used for raw materials containing hard-to-remove external dirt.

     

Ready product washing equipment:

The washing machine is installed between two box conveyor tracks. The washer consists of two parts, during which the first part is washed with secondary water, and during the second wash it washes the finished product from the bottom and top. The water circulation pump circulates it.

               

Container washer:

The container washer plays a very important role in the food industry, especially in the technological processing of refrigeration, canning and meat processing, as well as in the distribution of bulk raw materials. Raw materials delivered for technological processing must be transported in containers. The container washing equipment is used for the complete removal of dirt on the outer/inner surface of the containers. Can be used for containers of different sizes.

      

Jar blowing and cleaning:

Spiral jar blowing and cleaning machines play a very important role in the technological processing of the food industry, especially the canning industry. Their task is to examine the pre-filling rinsing of various packaging bottles entering the technological line. The amount of water required for rinsing is taken from the technological water system using network pressure. It can be used for bottles of different sizes.

           

Filling machines

Herbort filling machine:

The task of the Herbort filling machine is to place and fill the solid state of different types of vegetables and fruits to be processed into packaging material (glass, box). The machine is in continuous operation. During filling, the raw material enters the packaging material without the use of manual force, by machine. The filling machine is made of four main units: feeder, filling part, transporter and returner. The equipment is made of stainless steel.

     

Liquid filling machine:

Continuously operating liquid filling machines a very important role in technological processing in the food industry, but especially in the canning industry. Its task is to provide the appropriate amount of juice for the various vegetables and fruits to be processed, after placing them in the packaging material (glass, box). The filling of the filling juice and delivery to the packaging material is done by gravity, which is why the name „gravity” draining is also common in professional circles. From above, evenly, on a layer of film, draining pouring juice flows into the packaging material passing below until it is full. The extra juice is returned to the processing and pouring juice system for reuse. The machine is made of high-quality stainless steel.

           

Filler of vibrating:

The task of the vibration filling machine is to place and fill different types of vegetables and fruits in a solid state to be processed into packaging material (glass, box). The machine is in continuous operation. During filling, the raw material enters the packaging material without the use of manual force, by machine. The filling machine is made of four main units: feeder, filling part, transporter and returner. The equipment is made of stainless steel.

       

Cutting and slicing equipment

Cucumber slicer machine

The task of the machine is to slice the cucumber. Slicing can be done lengthwise or into rings. The raw material is fed into the machine mechanically.

Capping machines

Glass Capping Machine:

The task of the machine is to continuously close the bottles. The machine can be used for glass and cap of different sizes. The machine is equipped with a magnetic cap feeder, which automatically feeds the tiles to the capping machine. The machine is made of stainless steel.

          

Magnetic cap feeders:

The magnetic cap feeders automatically transfers the cap towards the capping machine. The cap is brought from the container to the chute by a magnetic belt, through which the cap is transferred to the capping machine. The equipment is completely acid-proof, except for the gear unit. The cap feeder is automatic and its speed is adjustable.

            

Other processing machines

Heatable mixing tank:

The mixing, heatable tank is used for mixing and heating various food industry liquids and mixing in additives. The mixer tank is a cylindrical vessel with a vertical axis standing on three tubular legs, with a mixer directly driven by an electric motor on top. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallowly convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the container is closed by an open lid, which facilitates the handling and cleaning of the container. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller mixer is built into the vessel for mixing materials in the vessel. The entire equipment (with the exception of the electric motor and gear unit) is made of stainless, acid-resistant steel.

                 

Brewing station JF-04:

The equipment consists of two acid-resistant tanks (material KO-36 quality) located one above the other with three columns, an acid-resistant pipe snake (material KO-35) located inside, a pump, a mixer extending into the lower tank and necessary pipelines. The equipment is equipped with motor protection switches. The upper tank has temperature control, the tank is equipped with a dial thermometer and a juice filter is placed in the pressure branch of the pump.

     

Press for ramming cucumber:

The task of the machine is to perform compaction of the various types of vegetables to be processed after placing them in a packaging material (glass, box). During the compression process, the „ideal” condensation space necessary for closing is also created.

Agitator tank:

An agitator tank is used to mix, heat and add additives to various food industry liquids. The mixing tank is a cylindrical vessel with a vertical axis on three tubular legs, topped with a stirrer directly driven by an electric motor. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallow convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the tank is closed by an open lid, which makes it easier to handle and clean the tank. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller stirrer is built into the vessel to mix the materials in the vessel. The entire equipment (with the exception of the electric motor and gear) is made of stainless, acid-resistant steel.

               

Meaty handcart:

It can be used on various food processing lines to transport raw materials and discharge products at a higher level to the next technological machine. The equipment is entirely made of stainless steel.

         

Spice dispenser:

The task of the machine is to automatically add spices to the bottle and jar on the processing line. The machine is made of stainless steel.

      

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