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production and installation of food industry machines, equipment and technological lines

Jam, fruit pith processing line

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The line is used to process various fruits, jam, jam or jam can be made from the ripe raw fruits. The raw material arrives in crates or containers, after soaking and washing, the clean fruits are crushed and pre-cooked. In the seeding-passing machine, the seeds are separated and passed. The pulp is placed in mixing tanks, where the sugar syrup and additives are mixed.

A separate syrup cooking and dosing device is used for the preparation of sugar syrup and additives. Jam and jam are cooked in spherical vacuum equipment. The finished warm jam can be transferred to filling with a pump. We use the filling machine to fill bottles of different sizes, which we seal and sterilize.

Pet food production

Sweet corn processing

Green pea processing

Green beans processing

Cucumber processing

Jam, Fruit pith processing

Cherry, plum processing

Other vegetables

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    Carrot, zucchini, pepper, eggplant, beetroot, cabbage, pumpkin, etc.

Snail processing

Milk & cheese processing

Other food processing

All machines

Packaging machines

Magnetic palletizer:

The palletizer is located in front of the technological line, where it is placed. The palletizing machine breaks down the unit load of the filled cylindrical containers and places them on a buffer table. The metal box is placed on the buffer table by a magnetic head. The frame of the palletizing buffer table is made of bent stainless steel sheet with plastic tape. The frame structure of the magnetic head is also made of stainless steel, on which the carriage moves the magnetic head. The magnetic head is moved up and down by a pneumatic cylinder. We solve the lifting and lowering of the pallet with a chain hoist. The empty pallet is picked up by a roller track and collected separately. The equipment can handle pallets of different sizes. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

               

Magnetic palletizer:

The Palletizer forms a unit load from filled cylindrical containers. The metal box and the closed bottle are placed by a magnetic head from the buffer table onto the pallet. The machine places a paper and spacer between the layers manually or automatically. The frame of the stop table of the palletizing machine is made of bent stainless steel with a strap with plastic members. The frame structure of the magnetic head is made of stainless closed section and bent U-iron, with a magnetic head moving carriage. The magnetic head is moved up and down by a pneumatic cylinder. The pallet is raised and lowered with a chain hoist. The finished unit load is removed from under the magnetic head by a roller track. The machine is completely made of stainless steel. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller. 

               

Glass and box depalletizer:

The depalletizer is located in front of the technological line, there. The equipment is made of stainless steel. The machine pushes the goods from the pallet onto the buffer table. The frame of the depalletizing buffer table is made of bent stainless steel sheet with plastic tape. We solve the lifting and lowering of the pallet with a chain hoist. The empty pallet is picked up by a roller track and collected separately. The equipment can handle pallets of different sizes. The machine is also suitable for removing boxes and bottles from pallets. The machine can work in both automatic and manual mode. The machine is equipped with a PLC automation controller.

     

Receiving and emptying machines

Barrel tippers:

The purpose of the barrel tippers is to empty solid, heavy, varied vegetables and impact-resistant fruits from the barrel into the next processing machine.

 

Container tippers:

The task of container tippers is to empty solid, heavy, various vegetables and impact-resistant fruits from the container to the next machine to be processed.

 

Meat wagon lifter, unloader:

The machine lifts the car manufactured for it and unloads it on the next technological line. Can be used for meat, vegetable and fruit processing lines. It is made in different sizes based on the customer’s ideas. The equipment is entirely made of stainless steel.

   

Cooking and cooling equipment

 

Screw preheater:

Various fruits (soft-fleshed, stone fruits, apples, tomatoes, etc.) together with seeds or essential for heating and enzyme inactivation. Only properly prepared (e.g. washed, stem torn, etc.) ripe pieces of fruit are suitable for processing, unripe, hard fruit can only be processed with great loss. The screw preheater has a horizontal arrangement, two cylindrical bodies, with heating jackets placed next to each other, both with a screw paddle mixer and a transport shaft. The fruit arrives in the receiving hopper of one of the cylindrical bodies, passes through the inside of the body, then is transferred to the other cylindrical body with transfer paddles, and after passing through it, exits the pre-heater.

Automatic Spherical Vacuum Station:

The spherical vacuum is suitable for reducing and compressing the water content of various liquid materials at low temperatures under vacuum. Primarily, it is prepared for the processing of fruit pips and making jam. It can also be used to mix and dissolve several materials during compression. The equipment is made entirely of acid-resistant steel. They are made in different sizes from 50 liters to 1500 liters.

 

Classification and separation machines

Berry ripper:

For different berries (grapes, black currants, elderberries, etc.), it is used to separate the berries from the stem parts.

One-stage squeezer:

It is used for seeding various fruits and straining fruits, vegetables, and fruit pulp. It can be used for processing pre-cooked or ripe, raw fruits. Only properly prepared (e.g. washed, stem torn, etc.) pieces of ripe fruit are suitable for processing, unripe, hard fruit can only be processed with high losses. The equipment is made of stainless steel.

Two-stage squeezer:

It is used for straining various fruits, vegetables and fruit pulp. It can be used for processing pre-cooked or ripe, raw fruits. Only ripe fruit that has been properly prepared (e.g. washed, torn from the stem, cut with seeds, etc.) is suitable for processing, unripe, hard fruit can only be used with high losses. The machine was created by building 2 single-stage squeezer machines (P014) on a common stand and properly connecting them. The equipment is made of stainless steel.

Vibration table:

Vibration table a very important role in the technological processing of the food industry, but especially in the refrigeration and canning industry. Its task is to arrange the individuals of various vegetables and smaller fruit varieties in a solid state to be processed in a plane, in a uniform layer thickness, to the next machine and equipment of the technological processing line. allowance. Its special task may also be the separation of water from the raw material, – surface water reduction – and waste separation. If the vibrator is equipped with a water jet, in that case the removal of smaller dirt, with this function, it also performs the task of washing and cleaning well.

       

Seeder:

The task of the machine is to pit different fruits (cherries, plums, etc.), during which the seeded fruit is sent to the next technological machine, while the seeds are carried separately by belts placed under the machine. The machine has different capacities.

 

Sterilization machines

Alpa continuous spray pasteurizer:

The members of the PF type module spray pasteurizer family are suitable for pasteurizing goods packed in large bottles, bottles, and boxes below 95 C . Its operation is continuous. Pasteurization and cooling takes place in a spray system. Its performance varies widely depending on the size of the roll and the pasteurization time. The machine can be switched to the cooling mode and its independent pasteur modules make it suitable for multi-purpose use with optimal performance. The length of the machine must be at least 8 meters. The parts of the machine are the feeding buffer table and the three-track dispensing belt located at the end of the machine. The equipment is completely made of stainless steel. The machine is equipped with a PLC automatic controller, where the pasteurization time for the given product can be set and saved for later use.

     

Product transport machines

Auger sugar conveyor:

The sugar application auger is used in fruit and vegetable processing lines during the processing of juice, syrup, etc. to make the sugar syrup, add the sugar to the syrup cooking pot. The application auger is located on a transport trolley made of a closed section, so it is possible to supply several syrup cooking vessels with a sugar application. Two of the four wheels are self-aligning and two can be braked. It is made in stainless steel.

 

Bucket elevators:

Bucket elevator is to bridge the differences in height between the individual technological devices during the technological processing of the solid, different types of vegetables and fruits to be processed. In practice, this bridging means in almost all cases the transfer of the raw material or product to be processed from a lower technological level to a higher technological level. Bucket elevators can be installed anywhere in the technological production line. They can be made with a belt made of PVC or plastic and with a paddle.

          

Swan-neck elevator:

The task of the Swan-neck elevator is to bridge the height differences between the individual technological equipment during the technological processing of the solid, different types of vegetables and fruits to be processed. In almost all cases, this bridge means bringing the raw material to be processed, the product, from a better technological level to a higher technological level. Elevators can be installed anywhere in the technological production line. It is made with a belt with plastic members and a paddle.

                 

Puffer table:

The task of the buffer table is to continuously transport packaging materials of different sizes (canning bottles, metal cans, beverage bottles) in accordance with the requirements and regulations of the processing technology, and to collect them in front of various very important technological machines, so-called buffering. The collection and buffering is necessary so that the loss of production due to minor technical errors occurring at individual technological machines does not occur at the leading machines of the technological line, and ultimately the capacity utilization of the technological line is maximized. The buffer table is made with a belt with plastic members.

               

Bucket elevator:

Its task is to transport various vegetables and fruits from one technological machine to another technological machine means transport between machines at different levels. The equipment is made of stainless steel.

        

Conveyor belt machine:

Its task is to provide the opportunity to manually remove individuals from the solid state of different types of vegetables and fruits to be processed, as well as to transport the products from one technological machine to the next. Conveyor belts can be installed anywhere in the technological production line. The belt can be made of PVC or plastic.

                 

Glass dispenser-applicator:

The task of the glass dispenser-sender is to transport empty or filled bottles and boxes, and to bridge level differences. The equipment transports the caught dishes at 90 degrees from one technological machine to the next technological machine. It is made of stainless steel.

               

Glass-Box Conveyor Track:

Continually operating glass, box and bottle conveyor tracks are the most common in the food industry, but especially in the canning, soft drinks, and beer industries. They are used to transport empty or filled jars, bottles and box. Its task is the continuous transport of packaging materials (glass, metal cans, plastic bottles) between the machines and equipment of the technological line. There can be straight and curved tracks. They can be of different widths and lengths. It can be single-track or multi-track.

               

Cleaning and washing machines

Standing brush washing machine:

The equipment is made using stainless materials. There are 8 standing, rotating brushes in the machine body, which are used for cleaning. The product is carried out by an endless strapping made of plastic elements. Brush washing equipment is primarily useful for highly fragmented surfaces with a large adhesive surface, as well as for raw materials with difficult-to-remove impurities.

    

Brush washing machine:

The equipment is made using stainless materials. The machine body has stationary brush and rotating brush for cleaning. The product is secured by an endless strap made of plastic elements. Brush washing equipment mainly has a highly fragmented surface and a large adhesive surface, and can be used for raw materials containing hard-to-remove external dirt.

     

Ready product washing equipment:

The washing machine is installed between two box conveyor tracks. The washer consists of two parts, during which the first part is washed with secondary water, and during the second wash it washes the finished product from the bottom and top. The water circulation pump circulates it.

               

Jar blowing and cleaning:

Spiral jar blowing and cleaning machines play a very important role in the technological processing of the food industry, especially the canning industry. Their task is to examine the pre-filling rinsing of various packaging bottles entering the technological line. The amount of water required for rinsing is taken from the technological water system using network pressure. It can be used for bottles of different sizes.

           

Bubbling washer machine:

The equipment consists of an acid-resistant welded tub, from which an endless belt made of plastic elements delivers the product. With air, which ensures the cleaning of the product and the bubbling of the water. The pump mounted on the conveyor belt ensures a more intensive progress of the product. It is used for washing fruits and vegetables with a softer surface.

   

Container washer:

The container washer plays a very important role in the food industry, especially in the technological processing of refrigeration, canning and meat processing, as well as in the distribution of bulk raw materials. Raw materials delivered for technological processing must be transported in containers. The container washing equipment is used for the complete removal of dirt on the outer/inner surface of the containers. Can be used for containers of different sizes.

      

Filling machines

Piston filling machine:

The machine is suitable for filling condensed liquid products into bottles. The piston filling machines are installed in the technological line after the preparation of the raw material and packaging material. The piston filling machine operates continuously. During filling, the raw material enters the packaging material without the use of manual force, by machine. The frame structure of the machine is made of stainless acid-resistant material. The machine is made with a different number of charging heads, depending on the performance. It is made in both round and linear designs. The machine is made with PLC automatic control.

       

Bulk material filling machine:

The machine is used to fill glass and box half-piece products. The frame structure of the machine is made of stainless acid-resistant material. During filling, the raw material enters the packaging material without the use of manual force, by machine.

    

Cutting and slicing equipment

Hammer grinder:

Used for chopping various fruits and vegetables (mainly apples, peppers, onions, garlic, pre-shredded asparagus, etc.)

   

Crusher:

Various whole fruits – mainly with harder flesh, larger size: e.g. apples, peaches, peaches, pears, etc. – it is used for rough crushing to facilitate the cooking, seeding and passivation of fruits, and to reduce losses during further processing.

  

Capping machines

Glass Capping Machine:

The task of the machine is to continuously close the bottles. The machine can be used for glass and cap of different sizes. The machine is equipped with a magnetic cap feeder, which automatically feeds the tiles to the capping machine. The machine is made of stainless steel.

          

Magnetic cap feeders:

The magnetic cap feeders automatically transfers the cap towards the capping machine. The cap is brought from the container to the chute by a magnetic belt, through which the cap is transferred to the capping machine. The equipment is completely acid-proof, except for the gear unit. The cap feeder is automatic and its speed is adjustable.

            

Other processing machines

Heatable mixing tank:

The mixing, heatable tank is used for mixing and heating various food industry liquids and mixing in additives. The mixer tank is a cylindrical vessel with a vertical axis standing on three tubular legs, with a mixer directly driven by an electric motor on top. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallowly convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the container is closed by an open lid, which facilitates the handling and cleaning of the container. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller mixer is built into the vessel for mixing materials in the vessel. The entire equipment (with the exception of the electric motor and gear unit) is made of stainless, acid-resistant steel.

                 

Agitator tank:

An agitator tank is used to mix, heat and add additives to various food industry liquids. The mixing tank is a cylindrical vessel with a vertical axis on three tubular legs, topped with a stirrer directly driven by an electric motor. The cylindrical shell of the vessel is stiffened by a semi-flat sheet lid on top, and the bottom is closed by a shallow convex vessel bottom. The electric motor that rotates the mixer is located on the flanged, stiffened flat cover. The other half of the tank is closed by an open lid, which makes it easier to handle and clean the tank. The vessel is surrounded by a heating jacket on the outside, so steam heating enables the materials in the vessel to be heated. Hot surfaces are covered with thermal insulation. The tank has the technologically necessary stubs. A propeller stirrer is built into the vessel to mix the materials in the vessel. The entire equipment (with the exception of the electric motor and gear) is made of stainless, acid-resistant steel.

               

Meaty handcart:

It can be used on various food processing lines to transport raw materials and discharge products at a higher level to the next technological machine. The equipment is entirely made of stainless steel.

         

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